Decision support for CI & OpEx

Find the Kaizen worth running—before you change the line.

Connect operational data. Vrolen continuously analyzes the system with AI, machine learning, and simulation—surfacing issues early and suggesting what to improve next.

See how it works

Private pilot · Human-reviewed access

Packaging line · Scenario 04Illustrative simulated scenario
Constraint detectedFiller 02
Current OEE63.2%
Projected OEE71.6%
Projected gain+8.4 pts

If a second filler head removes the modeled constraint

Outcomes

Know what to change next

Find the constraint

See what limits flow—not just the KPI that turned red.

Test changes safely

Compare options before touching the live operation.

Prioritize the Kaizen

Rank options by impact, effort, and risk.

Connected intelligence

From every signal to the next best action.

Bring production signals and business context together—from PLCs, IoT devices, sensors, and data loggers to ERP, MES, WMS, APIs, CSV, and Excel. Vrolen keeps analyzing the operation in the background with AI, machine learning, and simulation to spot emerging problems, explain likely causes, and recommend practical responses.

PLC · IoT · sensorsERP · MES · WMSAPIs · CSV · Excel
Continuous AI + ML analysis
Early warningsLikely causesSuggested actions

CSV / Excel and collaboration alerts are available now. Automated operational connectors expand through the private pilot.

Method

Model. Test. Decide.

One practical loop from model to action.

  1. Model

    Map the operation in a visual 2D flow.

  2. Simulate

    Run controlled scenarios with clear assumptions.

  3. Diagnose

    Expose constraints, losses, and likely causes.

  4. Decide

    Choose the next change to test.

Digital twin

Explore the decision loop

See what Vrolen adds at each step.

Model

Build the operating model

Import CSV or Excel, or map the process manually. Add cycle time, capacity, buffers, shifts, and failures.

Current-state model ready12 stations mapped

Capabilities

One place to model, test, and decide

Capabilities

Visual operating models

Map lines, warehouses, and connected processes in 2D.

Show stations, buffers, resources, schedules, and routes—without 3D CAD.

People

For teams responsible for improvement

Plant and operations leaders

See trade-offs before approving operational changes.

Process and industrial engineers

Replace spreadsheet chains with one reviewable model.

Difference

More than a spreadsheet or dashboard

Spreadsheets

Flexible, but assumptions and interactions become hard to audit.

A visual model with repeatable scenarios and comparable results.

Dashboards

Show what happened and where a KPI moved.

Tests why the system moved and what may improve it.

Legacy simulation

Powerful, but often specialist-led and slow to update.

Designed for the recurring CI loop and cross-functional review.

Connections

Start with the tools you use

Available now
CSV / Excel
Slack
Microsoft Teams
PagerDuty
Roadmap
ERP
MES
WMS
Sensors

Private pilot

Evidence first. People stay accountable.

Assumptions stay visible. Projections stay labelled. People approve every action.

  • Human approval before operational action
  • Row-level security for pilot requests
  • No fabricated benchmarks

FAQ

Questions before you join

Private pilot waitlist

Bring one stubborn operational question.

Tell us where the decision gets stuck. We review every request.

Security check

By submitting, you agree that Vrolen may contact you about private-pilot access. Privacy notice